5086 Marine Aluminum I Beams for Offshore Boat Frame Support

  • 2025-07-03 15:26:27

5086 Marine Aluminum I Beams are a premium grade structural component extensively used in the offshore marine industry. Renowned for their exceptional combination of high strength, corrosion resistance, and lightweight properties, 5086 aluminum alloy beams are ideally suited for constructing robust frames in offshore boats. These I beams provide critical support to structural frameworks exposed to harsh marine environments, ensuring durability, safety, and long service life.

5086 aluminum alloy belongs to the 5xxx series of aluminum-magnesium (Al-Mg) alloys. It is non-heat-treatable but can be strengthened by cold working. This alloy exhibits exceptional corrosion resistance, especially against seawater and salt spray, making it the preferred choice for marine applications.

Chemical Composition (% by weight)

ElementContent Range
Aluminum (Al)Balance (~93.85%)
Magnesium (Mg)4.0 – 4.9%
Manganese (Mn)0.2 – 0.5%
Chromium (Cr)0.05 – 0.25%
Iron (Fe)≤ 0.4%
Silicon (Si)≤ 0.4%
Copper (Cu)≤ 0.1%
Zinc (Zn)≤ 0.15%
Titanium (Ti)≤ 0.15%
Others (each max)0.05%
Others (total max)0.15%

Mechanical Properties of 5086 Aluminum Alloy (Typical)

PropertyH116 / H321 Temper*
Tensile Strength (MPa)290 - 320
Yield Strength (MPa)180 - 230
Elongation (%)12 - 20
Hardness (Brinell)75 - 85
Density (g/cm³)2.66
Modulus of Elasticity (GPa)70

*Note: H116 and H321 are common marine tempers for 5086 alloy, offering stabilized strength and corrosion resistance.

Features of 5086 Marine Aluminum I Beams

1. Excellent Corrosion Resistance

5086 I beams withstand harsh environments such as saltwater, coastal zones, and offshore conditions. The magnesium content provides an excellent protective oxide layer, significantly reducing galvanic corrosion and micro-crevice corrosions that typically degrade steel or lower-grade aluminum alloys.

2. High Strength-to-Weight Ratio

The alloy combats the weight issues faced in marine vessels built from steel by offering higher strength while maintaining a lower density (2.66 g/cm³). This ensures the structural framework is sturdy without adding unnecessary weight affecting vessel buoyancy and fuel efficiency.

3. Formability and Weldability

5086 I beams can be cold-formed and welded easily using TIG and MIG methods with proper processes. This facilitates custom shipbuilding or repair applications where intricate shapes and reliable joints are essential.

4. Fatigue and Impact Resistance

Marine vessels are exposed to repetitive stress and impact from waves and offloading activities. 5086 shows resilience against fatigue fractures you expect over prolonged service in dynamic offshore conditions.

5. Structural Stability and Dimensional Accuracy

Manufactured to exact industry standards and strict quality controls, these I beams maintain exceptional straightness, consistent sectional dimensions, contributing to installation accuracy and frame integrity.

Typical Dimensions and Section Properties (Example Range)

Section Size (mm)Web Thickness (mm)Flange Width (mm)Weight (kg/m)Moment of Inertia (cm⁴)Section Modulus (cm³)
100 x 50 x 55504.58534
150 x 75 x 887512.532085
200 x 100 x 101010021.8850170

Custom sizes available based on design requirements.

Applications in Offshore Boat Frame Support

5086 Marine Aluminum I Beams ideal for frame supports of:

  • Hull frameworks: Providing primary load-bearing structure for lightweight offshore boats such as patrol boats, fishing vessels, and patrol crafts.
  • Deck substructures: Reliable support beneath decks for gear, cabins, and superstructures to withstand wave impact and cargo loads.
  • Bulkheads and cross members: Reinforcing critical sections against torsional and bending stresses endured under heavy sea states.
  • Sponsons and outriggers: Offering structural durability where additional stabilization features are attached.
  • Flotation chamber frameworks: Assisting improved offshore stability aids credibility in capsize prevention and durability.
  • Lightweight yard equipment and marine platforms: Extending use in platforms on bulkheads and assigning them capable extension strength.

Compliance and Standards

The 5086 Marine Aluminum I Beams supplied by leading manufacturers comply with:

  • ASTM B209 / B221 (Aluminum sheet/plate and extrusion bars)
  • ABS, DNV (det Norske Veritas), Lloyd’s Register marine certification options available
  • AWS D1.2 for aluminum structural welding guidelines
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Lucy

5086 Marine Aluminum I Beams are a premium grade structural component extensively used in the offshore marine industry. Renowned for their exceptional combination of high strength, corrosion resistance, and lightweight properties.

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