Marine Aluminum Hexagonal Bars for Boat Deck and Hull Reinforcement

  • 2025-06-27 15:26:22

Marine Aluminum Hexagonal Bars are essential components in the construction and reinforcement of marine vessels, offering the ideal balance of lightweight durability, outstanding corrosion resistance, and enhanced mechanical performance. Specifically engineered for marine applications such as boat decks and hull reinforcement, these hexagonal bars ensure structural integrity under harsh marine environments.

Manufactured from high-quality “Marine Grade” aluminum alloys, our hexagonal bars exhibit excellent performance in saltwater exposure, marine atmospheres, and mechanically demanding conditions. Their hexagonal cross-section provides unique design flexibility for fasteners, connectors, and reinforcement elements aligning with diverse architectural styles of boat decks and hull frameworks.

Alloy and Temper Specifications

Alloy: 5083-H321 (Common Marine Grade Aluminum)Temper: H321 (strain hardened and stabilized)Standard:

  • ASTM B221 – Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
  • AMS- QQ-A-250/11 – Aluminum Alloy, Sheet and Plate, Marine Applications

The 5083 alloy is well-recognized for exceptional resistance to seawater corrosion, excellent weldability, and retainment of high strength after welding, making it a preferable choice over conventional aluminum alloys for marine reinforcement.

Chemical Composition (Typical for 5083 Alloy)

ElementContent (%)
Aluminum (Al)Balance
Magnesium (Mg)4.0 – 4.9
Manganese (Mn)0.4 – 1.0
Chromium (Cr)0.05 – 0.25
Iron (Fe)≤ 0.4
Silicon (Si)≤ 0.4
Copper (Cu)≤ 0.1
Zinc (Zn)≤ 0.25
Titanium (Ti)≤ 0.15

Mechanical Properties

PropertyTypical ValueTest Standard
Tensile Strength (UTS)275 – 340 MPaASTM E8 / ISO 6892
Yield Strength (0.2%)145 – 215 MPaASTM E8 / ISO 6892
Elongation (%)≥ 12ASTM E8 / ISO 6892
Hardness (Brinell)70 – 80ASTM E10
Density2.66 g/cm³N/A

Dimensional Specifications

Our Marine Aluminum Hexagonal Bars come in a variety of sizes tailored to customer needs with precise dimensional tolerances to enable exact fitment for deck frames and hull reinforcement needs.

Hex Bar Size (Across Flats)Standard LengthWeight (Approximate)
10 mm1 – 6 meters0.22 kg/m
20 mm1 – 6 meters1.00 kg/m
30 mm1 – 6 meters2.22 kg/m
40 mm1 – 6 meters3.56 kg/m
50 mm1 – 6 meters5.56 kg/m

Custom lengths and precise machining options are available upon request.

Benefits for Marine Applications

  1. Superior Corrosion Resistance: The magnesium and manganese content in 5083 alloy offers outstanding protection against chloride-induced corrosion from seawater.
  2. High Strength-to-Weight Ratio: Enables reinforcement without adding excessive weight that compromises vessel performance.
  3. Excellent Workability: Both machining and welding conform fully to marine fabrication standards, ensuring sturdy joining in hull structures.
  4. Dimensional Stability: Thermo-mechanical treatment like H321 temper guarantees stability under prolonged thermal cycles and repeated mechanical stress.
  5. Cost-Effective Longevity: Reduced maintenance frequency for deck fixtures and hull supports owing to extended material lifespan.

Applications

  • Reinforcement structural supports in boat decks exposed to wave impact.
  • Cross-bars and stiffening struts within hull frames to moderate flex under loading conditions.
  • Fittings for marine fastener assemblies requiring hexagonal profiles for anti-slip torque fitting.
  • Corrosion-resistant landing pads, brackets, and clamps for application in saltwater vessels.

Implementation and Quality Control

Our Marine Aluminum Hexagonal Bars undergo rigorous verification including ultrasonic testing, dimensional audits, and chemical smoothing profiles in compliance with ISO 16123 on marine aluminum products for marine-grade quality validation.

We partner with certified body laboratories to ensure full traceability alongside mechanical test certificates, achieving high reliability for critical marine infrastructure.

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Lucy

Superior strength and corrosion resistance of Marine Aluminum Hexagonal Bars designed specifically for boat deck and hull reinforcement. Detailed specifications, alloy tempering conditions, chemical properties, and industry standards explained.

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