Marine Grade 5754 H26 Aluminium Plate
Marine Grade 5754 H26 aluminium plate is a non-heat-treatable Al-Mg alloy product designed for damp, salt-laden, and industrial marine environments. Its magnesium-based chemistry gives it dependable resistance to seawater and atmospheric corrosion, while the H26 temper provides a useful balance between formed shape retention and practical fabrication.
This plate is widely selected for boat superstructures, interior partitions, deck fittings, gangways, cabins, equipment housings, and transport components exposed to moisture. Compared with heavier steel alternatives, 5754 H26 aluminium plate reduces structural weight, supports efficient fabrication, and requires less corrosion maintenance in many service conditions.

Material Profile
EN AW-5754 is part of the 5xxx series of aluminum-magnesium alloys. It is known for its strong corrosion behavior, good cold-forming response, and excellent weldability. The H26 designation indicates strain hardening followed by partial annealing to a quarter-hard condition. This temper delivers more stiffness than annealed O material while retaining sufficient ductility for controlled bending and forming.
| Property | Description |
|---|---|
| Alloy designation | EN AW-5754 / AlMg3 |
| Alloy family | 5xxx aluminum-magnesium series |
| Temper | H26, strain hardened and partially annealed, quarter hard |
| Product form | Rolled aluminium plate or sheet |
| Primary benefit | Corrosion resistance with medium strength and formability |
| Marine suitability | Suitable for topsides, fittings, cabins, panels, and general marine fabrication |
| Heat treatment response | Not strengthened by solution heat treatment |
| Joining methods | MIG welding, TIG welding, riveting, bolting, adhesive bonding |
Chemical Composition
The controlled magnesium content of 5754 contributes to marine corrosion resistance and solid-solution strengthening. Other elements are tightly limited to maintain reliable forming, welding, and surface performance.
| Element | Composition, % by weight |
|---|---|
| Magnesium, Mg | 2.6 - 3.6 |
| Manganese, Mn | 0.0 - 0.5 |
| Chromium, Cr | 0.0 - 0.3 |
| Iron, Fe | 0.0 - 0.4 |
| Silicon, Si | 0.0 - 0.4 |
| Copper, Cu | 0.0 - 0.1 |
| Zinc, Zn | 0.0 - 0.2 |
| Titanium, Ti | 0.0 - 0.15 |
| Other elements, each | 0.05 max |
| Other elements, total | 0.15 max |
| Aluminium, Al | Balance |
Composition limits are generally referenced to EN 573-3. Project specifications and mill test certificates govern delivered material.
Mechanical and Physical Performance
H26 temper gives 5754 plate a stable, moderately hard condition suitable for fabricated marine parts that require improved dent resistance without sacrificing workable bend performance. Mechanical values vary with thickness, rolling direction, applicable standard, and test method.
| Thickness range | Tensile strength Rm | Proof strength Rp0.2 | Elongation A50mm |
|---|---|---|---|
| 0.5 - 1.5 mm | 190 - 240 MPa | 140 MPa min | 4% min |
| Over 1.5 - 3.0 mm | 190 - 240 MPa | 140 MPa min | 5% min |
| Over 3.0 - 6.0 mm | 190 - 240 MPa | 140 MPa min | 6% min |
| Physical parameter | Typical value |
|---|---|
| Density | 2.66 g/cm³ |
| Elastic modulus | 70 GPa |
| Melting range | Approx. 595 - 645°C |
| Thermal conductivity | Approx. 130 W/m·K |
| Electrical conductivity | Approx. 31% IACS |
| Coefficient of thermal expansion | Approx. 24 x 10⁻⁶ /°C |
Why 5754 H26 Performs Well at Sea
Salt spray, standing water, condensation, and repeated cleaning cycles can rapidly attack unsuitable metals. Marine Grade 5754 H26 aluminium plate naturally forms a dense oxide film that helps protect the base metal. In normal marine exposure, this alloy offers reliable resistance without requiring a heavy protective coating system.
Its H26 temper is particularly helpful where flatness and panel rigidity matter. Cabin linings, access covers, bulkhead skins, lockers, instrument housings, and deck-mounted equipment benefit from its balanced strength and manageable fabrication behavior. The alloy also retains useful impact performance at low temperatures, supporting use on vessels operating in colder climates.
| Performance characteristic | Benefit in marine service |
|---|---|
| Seawater corrosion resistance | Supports longer service life in splash zones and humid compartments |
| Low density | Reduces vessel mass and can improve payload or fuel efficiency |
| Good weldability | Enables durable welded assemblies using suitable procedures and filler wire |
| Formability | Accommodates bends, folds, shallow drawn details, and fabricated covers |
| Surface quality | Suitable for mill finish, painted, anodized, or coated marine components |
| Recyclability | Supports material recovery at the end of service life |
For projects needing an alternative alloy range, Marine Grade Aluminum Sheets are available in several 5xxx grades and tempers for different hull, deck, and superstructure demands.
Typical Marine Applications
| Application area | Typical 5754 H26 plate use |
|---|---|
| Boat superstructures | Cabin sides, roof panels, window surrounds, exterior cladding |
| Deck equipment | Covers, boxes, lockers, access panels, mounting plates |
| Interior marine spaces | Bulkheads, partitions, galley panels, ceiling and wall linings |
| Passenger vessels | Lightweight panel systems, seating supports, trim components |
| Docks and gangways | Walkway panels, guard sections, equipment enclosures |
| Offshore support equipment | Cabinets, protective panels, housings, service platforms |
| Refrigerated marine transport | Insulated body panels and corrosion-resistant linings |
5754 H26 is commonly applied to secondary structures and formed panels rather than heavily loaded hull plating. For highly stressed hull shells, naval craft, or thick welded structural sections, 5083 or 5086 may be more appropriate because of their higher strength levels and established marine structural use.
Available Dimensions and Supply Conditions
Marine Grade 5754 H26 aluminium plate can be supplied in standard sheets, cut-to-length panels, or custom dimensions for fabrication programs. Thickness and width availability depend on rolling mill capability, order quantity, and required certification.
| Supply parameter | Common range or option |
|---|---|
| Thickness | 0.5 - 6.0 mm commonly available in H26 |
| Width | 1,000 - 2,000 mm, subject to mill program |
| Length | 2,000 - 6,000 mm or cut to required size |
| Surface | Mill finish, protective film, brushed, painted, or coated options |
| Edge condition | Mill edge, trimmed edge, slit edge, or sawn edge |
| Documentation | Mill test certificate, chemical analysis, mechanical test data |
| Packaging | Waterproof interleaving, protective wrapping, reinforced export pallet |
Fabrication Guidance
The plate can be cut by shearing, sawing, routing, punching, laser cutting, or waterjet cutting. Clean tools and controlled handling help prevent surface marks and contamination. For welded assemblies, MIG or TIG processes with compatible 5xxx-series filler metals are commonly used. Welding softens the heat-affected zone, so joint design should account for local strength reduction.
Avoid prolonged exposure to excessive heat during fabrication, as this can alter temper properties. Where bending is required, use an appropriate inside bend radius based on plate thickness, bend direction, and surface-finish requirements. Protective film is recommended for visible decorative panels or painted components.
Marine Grade 5754 H26 aluminium plate offers a practical combination of corrosion durability, low weight, weldability, and controlled hardness. It is an efficient material choice for marine panels and fabricated components where dependable long-term performance matters.
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